National Glass Home
Customer Service 07 3265 8900
Insulated Glass Units
Home
Profile
Products
Clear Float Glass
Locations
Meet Us
Tour
Contacts
 
previous

 
  IGU’s consist of two or more panels of glass separated by an airspace and an aluminium or other type of spacer around the edges, sealed to the perimeter in controlled conditions. The spacer contains a desiccant (drying agent) which eliminates moisture vapour in the cavity. The combination of the two panels of glass and the trapped air is what makes IGU’s a superior energy efficient method of glazing.

IGU’s are not to be confused with double glass windows or secondary sashes/windows, where the two panes have not been hermitically sealed. The above mentioned can perform a thermal and noise insulating function. An IGU depending on the type of glazing used is generally glazed into an aluminium, timber or PVC window frame.

FEATURES AND APPLICATIONS
reduction of heat build up in summer;
reduction of winter heat loss and condensation;
lower air conditioning and heating costs;
lower noise penetration;
lower UV transmission;
increased windload strength;
increased security;
greater spandrel and vision panel matching for commercial applications. Refer Spandrel and Fritted Glass.
  GLAZING IGU’S
90% of double glazed units fail because of improper glazing techniques. Failure is most commonly characterised by the appearance of moisture in the cavity suggesting seal and/or dessicant failure. The glazing system must be designed to drain out all water in the rebate and a void must exist under the unit so that moisture is not trapped against the edge of the glass. Setting blocks should be centred at the bottom quarter points of the unit (two per unit) and should always be an equal distance from the centre of the glass. Blocks must be neoprene or rubber of 80 - 90 shore hardness and allow no water to gather on the unit.

Generally units should be glazed with a minimum 3mm clearance between the glass face to rebate, a minimum 3 - 6mm clearance under the unit in the rebate (size of block) and a minimum 12mm cover or bite in the rebate. Compatible sealants must be used.

Dry glazing of units is always recommended but if units are to be glazed or bedded into compounds or sealants it is imperative that compatible sealants are used or edge failure may result. Linseed oil, acid cure silicones and small joint sealants must be avoided.

Some soft coat low-E glass must be edge deleted prior to unit assembly for maximum sealant bonding.

The sun’s energy with its damaging UV radiation will have a detrimental effect on IGU seals. To prevent failure of the unit, it is critical to have all the edges protected from the sun. Exposed edges should be fully over flashed with an aluminium strip or similar using an adhesive such as neutral cure silicone. Do not use setting blocks which expose the spacer to sunlight.

For structurally glazed IGU’s where the edges are exposed, the minimum requirement for the secondary seal is structural silicone, due to its high resistance to UV radiation.

 

IGU cross section

top next

 

Insulated Glass Units
Glazing IGUs
Condensation
Thermal stress
Brewsters fringes
Distortion
Warm edge technology
High altitude
Choosing and IGU
Typical IGU construction
Setting blocks

Facts

Insulated glass units (IGU’s) or double glazed units are a significantly more energy efficient glazing system than single glazed windows. It is estimated that up to 30% of heat entering the home and up to 50% of winter heat loss is a result from the use of single glazing.
download online brochure
 
PROFILE | PRODUCTS | LOCATIONS | MEET US | TOUR | CONTACT